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BlogOur content is meticulously curated through independent research, testing, reviews, and AI-driven recommendations, all designed to present you with the finest product choices. When you make a purchase through our links, it could result in us earning a commission.A Cut Above the Rest: The Best Spiral Saw Blades of 2024
Last updated: 13 Jun 2024A spiral saw, also called a rotary saw or cut-out tool, is a handy power tool that makes detailed cuts in different materials like wood, plastic, drywall, tile, and metal. While it's important to have a high-performing spiral saw, its effectiveness also relies heavily upon the quality of the blade. In this guide, we review the best spiral saw blades of 2024, highlighting key features like teeth per inch (TPI) and durability. We’ll start with the Flying Dutchman Variety Pack, which impressed with its exceptional value. We also provide a handy buying guide that helps you make the most confident purchase.
- Best Overall: Flying Dutchman Spiral Saw Blades Shop Now ➔
- Most Durable: Olson SP46300 Spiral Saw Blades Shop Now ➔
- Best for Intricate Cuts: Proxxon Spiral Saw Blade Shop Now ➔
- Most Heavy-Duty: Olson SP46100 Spiral Saw Blade Shop Now ➔
View all ContentsThe Best Spiral Saw Blade of 2024
Best Overall
First up, we’ve got this variety pack from Flying Dutchman, which boasts an impressive variety of sizes: #3/0, #2/0, #1, #3, and #5. Containing 12 high-quality pieces, the set offers superior value. The blades are five inches long and pinless, so they’re just the right length for your DIY needs, and the hardened steel build means that the blades won’t snap under light strain. The design features twisted teeth on both sides, which means you can accurately carve out intricate details on your woodworking projects. The Flying Dutchman spiral saw blades are also milled to be razor-sharp, giving you an even smoother cut than traditional scroll blades.
Pros
- 12-pack offers excellent value
- Cutting-edge sharpness and precision
- Five different sizes in one package
Cons
- Not a lot of customer reviews
Most Durable
Secondly, we have the SP46300 Spiral Scroll Saw from Olson. With a high-carbon steel build, it’s the sturdiest spiral saw blade on this list. Not only is it very hard to break, but it’s also tempered and hardened to stay sharp for a longer period of time despite regular use. With 41 teeth per inch (TPI) that spiral out in all directions, this blade can effortlessly carve through wooden and plastic objects.
If you don’t have a hefty budget to work with and aren’t looking to spend anything over 10 bucks, just one of these premium blades is a great buy.Pros
- Remains sharper longer
- Effortlessly cuts through wood and plastic
- Well-known brand established in 1918
Cons
- No multi-pack available
Best for Intricate Cuts
At number three, we’ve got the 28747 Spiral Scroll Saw Blades from Proxxon. These come in a set of 12 and are ideal for cutting and carving plastic, hardwood, softwood, wax, plaster, bone, and many non-ferrous metals. The small size is ideal for intricate tasks, and with a strong steel build, the blades effortlessly cut through those weaker materials. The 360-degree cutting capabilities with enhanced sharpness also help take this spiral saw blade to the next level.
Pros
- Makes intricate and precise cuts
- Premium build featuring alloy steel material
- Great price for a 12-pack
Cons
- Prone to breaking under the medium-high strain
Most Heavy-Duty
Olson’s advanced spiral saw blade is designed with a precision-engineered 46 TPI (teeth per inch), perfect for effortlessly cutting through thick and tough materials. Ideal for serious woodworking projects, this blade allows craftsmen to intricately shape and sculpt large hardwood pieces with ease, thanks to its innovative 360-degree cutting capabilities. It handles dense hardwoods and challenging materials like plaster, wax, and sturdy plastics, delivering clean and refined cuts across various applications. Whether you’re refining intricate details or tackling substantial projects, the spiral saw blade ensures consistent precision and smooth cutting performance.
Pros
- High-quality and budget-friendly
- Effortlessly cuts through thick materials
- Very lightweight at just 0.32 ounces
Cons
- Only rated for cutting ¼-inch thickness
The Top Features of the Best Spiral Saw Blade: A Buying Guide
You can’t go wrong with any of the four options we’ve listed above. However, you can optimize your purchase decision by understanding the top features of the best spiral saw blade. In this buying guide, we detail these crucial attributes so that you can make the most confident selection.
Material
No one likes a blade that snaps under the tiniest bit of pressure, even if you have a dozen more as a replacement. Having to switch out your blades disrupts the workflow and is downright frustrating to deal with. Therefore, you should look at the spiral saw blade’s material and build quality. High-quality hardened steel is the best material you can find, followed by high carbon steel and alloy steel—the cheapest of the lot.
Teeth Count and Type
The type and number of teeth on a blade are crucial for how well it cuts and the quality of results. Imagine a saw blade as having tiny teeth spaced along its edge. More teeth per inch (TPI) means there are smaller gaps between them. This setup allows for smoother and more precise cuts, ideal for delicate projects like crafting intricate designs in wood or cutting detailed shapes in plastic. On the other hand, blades with fewer teeth per inch are better for cutting through thicker materials quickly, like hardwoods or metals, where speed matters more than fine detail.
Thickness and Size
Next, you have to carefully consider the thickness and length of the blade. The blade’s thickness plays a critical role in determining how sturdy, long-lasting, and essentially “snap-proof” it is. Thin blades are ideal for softer, weak materials and intricate tasks but aren’t ideal for heavy-duty tasks. The length of spiral saw blades typically ranges from three to six inches. Make sure the blade you choose is long enough to reach through the material thickness and maneuver within the workspace.
Your Purpose
When selecting a spiral saw blade, it’s crucial to align your choice with your intended use. Whether you’re aiming for precise, intricate woodwork that demands a thinner blade, sacrificing some durability, or rougher carpentry that requires a thicker, sturdier blade, your decision should reflect these needs. Additionally, consider the size of the teeth: smaller teeth excel in intricate designs, while larger ones are ideal for straightforward cuts. By tailoring your blade selection to fit these criteria, you enhance performance and achieve satisfying results for your specific woodworking projects.
Spiral Saws FAQ
How often should I switch out my spiral-cut saw blades?
Generally, the blades can last between 15 to 45 minutes of continual use depending on their material, thickness, and usage.
What does TPI stand for?
TPI stands for teeth per inch. It measures the density of teeth along the blade's length, which determines its cutting capacity and efficacy.
What is the maximum thickness of materials that spiral tooth saw blades can cut through?
Depending on various factors, spiral saw blades can cut through materials ranging from ¼ to several inches in thickness. Each blade has a specified thickness rating indicated on the packaging.
Article Contributors
Read More About Popular Woodworking Reviews Team HereThe Popular Woodworking Review Team’s product reviews and comprehensive guides are here to help you select the best gear and tools to efficiently complete top-quality woodworking projects.
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