No-Fuss Flush Trimming

My flush-trimming setup allows trimming veneer and solid wood edging up to 7/8-in. thick. It consists of a router with a 1/2-in. straight bit, a table and a perpendicular fence. A 1″-thick [...]

Adjustable Dado-routing Jig

I wanted to rout some shelf dados, but I didn’t have the correct-size bit for the job. Fortunately, my dad stopped by and, as usual, had the answer to my problem. We cobbled up a couple L-shaped [...]

Router Sitter

I don’t like to lay my router on its side with the bit exposed, so I built a stand for it. It’s just a 3/4″ x 8″ x 8″ board with a 2″ dia. hole in the center. The board …

Router Bit Caddy

Separate, sort, and see your collection With just five different parts to make, this easy-to-build caddy accommodates bits with both 1/2″ and 1/4″ shafts. It can be customized to [...]

EZ-Grip Router Wrenches

I own several routers and they all have thin wrenches that are awkward to hold. To avoid frustration, I made the handles thicker by housing them in transparent plastic tubing from the hardware [...]

Rout Arches of Any Size

This millwork technique can be used to make curved parts with accuracy and ease. Much of my recent work has been making period-appropriate arch-top sash windows for an historic building. They are [...]

One-weekend Router Table

Router table cabinets can be a waste of space. This compact, vise-mounted unit stores easily and is just the right size. I think it might have been seeing a $1,000 router table setup at a recent [...]

Router Bit Nest

Watching an expensive router bit roll onto the floor is a heartbreaking experience. In the middle of a project, it can be a disaster. I drilled a few 1/2” and 1/4” holes in the edge of a piece of [...]

How to Use a Router Dovetail Jig

Not everyone’s ready to tackle hand-cut dovetails. Here’s how to get the most from your router and jig. Dovetails are prime joints. Long history, great appearance and cachet. Used in boxes, [...]

Line and Berry Inlay

Make this traditional design with a router and plug cutters. Line and berry inlay is an old American tradition. There are many variations of the design, but all consist of a series of circular [...]

Routing Small Pieces

Whenever creating small pieces that include a routed detail of some sort, it’s best to do the routing on the larger “parent” board, and then separate the small piece from the larger. However, [...]

MDF Faux Panel Doors

Rout raised panel look-alikes in minutes.  Raised panel doors made with traditional stile and rail joinery are my first choice for cabinets. But I don’t always use them. For example, cabinets for [...]

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