Flexible Sanding Tool

A complex moulding can be difficult to sand. Softening its crisp edges is a crime, so I’ve been using a thin, flexible stick with sandpaper adhered to it for getting into the flat areas. [...]

Self-Cleaning Blast Gate

When sawdust got packed into the back end of my planer’s blast gate, I couldn’t close the gate all the way.  I solved this annoying problem by cutting a notch in the gate. Now, when I close the [...]

Magnetic Clamping Blocks

Difficult glue-ups are troublesome enough without having to position clamp pads as part of the process. I’ve tried using hot-melt glue, double-sided tape and various other methods to hold pads [...]

Cabinet Jacks

I usually work alone, but when I install upper cabinets, I always enlist the help of two shop-made cabinet jacks. They’re steadier than an extra pair of hands. The jacks stand on the lower [...]

Tenon Preview

A tenon should be one-third the thickness of a rail—at least, that’s what an old rule of thumb recommends. A 3/4″ board should have 1/4″ tenons, for example. But what about a [...]

Clamp Spacers

While I was gluing up the pedestals for an oak desk, I realized I needed a way to hold the sides parallel at the front. Three Quick-Grip clamps and a scrap wood spacer did the trick. They [...]

No-Fuss Flush Trimming

My flush-trimming setup allows trimming veneer and solid wood edging up to 7/8-in. thick. It consists of a router with a 1/2-in. straight bit, a table and a perpendicular fence. A 1″-thick [...]

Mobile Suction

My dust collector, though pieced-together, is the perfect solution for my one-car garage shop. I use a cyclone separator and 5-gallon bucket in conjunction with my shop vacuum. For easy mobility, [...]

Cork Vise Facing for a Soft Touch

I’ve found that padding my vise faces with cork prevents them from marring many surfaces, especially softer woods or finished workpieces. I use 1⁄4“-thick cork, which is available by the [...]

Lumber Storage Workbench

I felt like I won the storage-space lottery when I came up with this bench design for my shop. I wanted a way to store lumber and my benchtop tools. The backbones of this bench are the 2 x 4 …

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