A complex moulding can be difficult to sand. Softening its crisp edges is a crime, so I’ve been using a thin, flexible stick with sandpaper adhered to it for getting into the flat areas. [...]
When sawdust got packed into the back end of my planer’s blast gate, I couldn’t close the gate all the way. I solved this annoying problem by cutting a notch in the gate. Now, when I close the [...]
Tighter Corner Joints Ahead Dadoes and, rabbets are two of the most widely used cabinetmaking joints. Cabinet carcasses, drawer boxes and jewelry boxes all lend themselves to this simple but [...]
Difficult glue-ups are troublesome enough without having to position clamp pads as part of the process. I’ve tried using hot-melt glue, double-sided tape and various other methods to hold pads [...]
I usually work alone, but when I install upper cabinets, I always enlist the help of two shop-made cabinet jacks. They’re steadier than an extra pair of hands. The jacks stand on the lower [...]
A tenon should be one-third the thickness of a rail—at least, that’s what an old rule of thumb recommends. A 3/4″ board should have 1/4″ tenons, for example. But what about a [...]
While I was gluing up the pedestals for an oak desk, I realized I needed a way to hold the sides parallel at the front. Three Quick-Grip clamps and a scrap wood spacer did the trick. They [...]
My flush-trimming setup allows trimming veneer and solid wood edging up to 7/8-in. thick. It consists of a router with a 1/2-in. straight bit, a table and a perpendicular fence. A 1″-thick [...]
My dust collector, though pieced-together, is the perfect solution for my one-car garage shop. I use a cyclone separator and 5-gallon bucket in conjunction with my shop vacuum. For easy mobility, [...]
I’ve found that padding my vise faces with cork prevents them from marring many surfaces, especially softer woods or finished workpieces. I use 1⁄4“-thick cork, which is available by the [...]
Practical solutions for a cleaner shop Vacuum-Assisted Bench I got tired of hooking my bench tools to my shop vac. Now I simply plug their dust collection hoses into the bench. I drilled and [...]
I felt like I won the storage-space lottery when I came up with this bench design for my shop. I wanted a way to store lumber and my benchtop tools. The backbones of this bench are the 2 x 4 …