AW Extra 1/17/13 – 3 Kitchen Storage Projects

Under-Sink Storage

To begin, measure the areas of open space around the plumbing. You may only be able to put a single pull-out on one side, or you may have to shorten them or build them around pipes coming up through the base.

Materials

To make the trays shown here, you’ll need a half sheet of 3/4-in. hardwood plywood, 2-ft. x 2-ft. of 1/2-in. plywood, 17 lineal ft. of 1-in. x 4-in. maple, 2 lineal ft. of 1-in. x 6-in. maple, four pairs of 20-in. full-extension ball-bearing slides, a box of 1-5/8-in. screws, wood glue and construction adhesive.

Bottom Pull-Outs

Measure the frame opening and cut the base (A) 1/4 in. narrower (Fig. A, page 67). Make the drawers 1 in. narrower than the opening between the partitions. Cut and assemble the base assembly (A, B) and drawer parts (C, D, E). Sand and apply two coats of finish to the base and drawers.

Set the drawer slides on 3/4-in. spacers flush with the front edge of the partition (B). Screw them to the partitions; then pull out the drawer members. Set the drawer members on the same 3/4-in. spacers to create the proper bottom clearance for the tray, and screw them to the sides of the trays flush to the fronts. Screw the base assembly to the bottom of the cabinet (Photo 1). Slide in  the drawers.

Side-Mounted Pull-Outs

Make the side support cleats (K) so they sit flush or slightly proud of the face frame. Check for hinges that might get in the way of the pull-out tray. Assemble the trays with glue and screws. Apply finish.

Attach the slides and mount them in the cabinet (Photos 2 and 3). Scuff the cabinet side with sandpaper and use construction adhesive and screws to hold the cleats. Cabinet sides are often finished, so screws alone may not hold well.

Click any image to view a larger version

Bottom Pull-Outs

1. Build and install a base assembly for the bottom pull-outs. Center the base assembly in the cabinet just behind the hinges. Align the front edge with the face frame and screw it to the bottom of the cabinet. 

2. Install the slides on the side pull-out trays. Center a 3-1/2-in. template on the cleat and the tall side of each tray and trace the edges. Center the mounting holes of the slides on these lines.

3. Attach the support cleats to the side of the cabinet using screws and construction adhesive. Use a temporary plywood spacer to hold each cleat in position.

Fig. A: Under-Sink Storage Exploded View

Cutting List

Mini-Pantry

These pull-outs bring boxes, jars and cans within easy reach. To build this mini-pantry, you’ll need two sheets of 3/4-in. hardwood plywood (I used Baltic birch for its attractive edge) and two pairs of 20-in. full-extension  ball-bearing slides.  

Start by building a box to fit inside the cabinet. Measure the frame opening and subtract 1/4 in. to get the box’s outside dimensions. I made this pantry for a 24-in. base cabinet, so change the cutting list to fit your base. Also keep in mind that most 3/4-in. plywood actually measures 23/32 in.

Cut the box parts (A, B, C) and assemble them with glue and screws (Fig. B, below right). Find the drawers’ width by subtracting 1 in. from the openings in the box.

Cut all the pieces for the drawers (D, E, F, G). Soften the edges of the drawer sides (D) and drawer face (G) using a 1/4-in. round-over bit. Assemble the drawer parts (D, E, F) with screws and glue. Position the center shelf (F) at the height you prefer. Attach the sides (D) with finish nails and glue. 

Set the drawer slides on the bottom of the box. Align the slides with the front edge and attach. Remove the drawer member and screw it to the drawer side 1/4 in. above the bottom. 

Install the box (see photo, right). Install the drawers. Center the drawer faces (G) on the drawers and screw them from the inside. Drill 1-1/2-in.-dia. holes for finger pulls or attach shallow pulls. Apply two coats of finish.

Build a box for the drawers to fit inside the base cabinet. Remove the cabinet doors and slide the box into the cabinet. Screw the box securely to the bottom of the cabinet. 

Fig. B: Mini-Pantry Exploded View

Cutting List

Under-Cabinet Drawer

Unused space often sits in plain view under the upper cabinets. This pull-out is perfect for storing knives or coupons. You’ll need 8 lineal ft. of 3/4-in. x 1-3/4-in. hardwood that matches your cabinet, 2 lineal ft. of 1-1/8-in. x 1-1/8-in. hardwood, 1 ft. x 2 ft. of 1/4-in. hardwood plywood and one pair of 12-in. full-extension drawer slides.

Measure the space under the cabinet. Cut the supports (G) to fit this space and protrude about 1/16 in. below the cabinet. Size the drawer by subtracting 2-1/2 in.—1 in. for the slides and 1-1/2 in. for the two fixed sides (D). The front-to-back dimension is the minimum required for a 12-in. drawer slide. 

Cut the drawer parts (A, B, C, E). Assemble the drawer using pocket screws or glue and finish nails. Rout the bottom of the drawer frame with a 3/8-in. rabbeting bit set 1/4 in. deep. Square the corners with a chisel. Then nail in the plywood bottom with 3/4-in. brad nails. Draw a centerline 3/4 in. up from the bottom edge on the fixed sides (D) and the drawer sides (B). Screw on the drawer slides, flush to the front. 

Glue and screw the undercabinet supports to the fixed sides. Install the drawer assembly (see photo, below). Glue the drawer pull (F) in the center behind the drawer front. Then finish the drawer to match the cabinet.

Fig. C: Under-Cabinet Drawer Exploded View

Cutting List

This story originally appeared in American Woodworker March 2006, issue #120.

March 2006, issue #120

Purchase this back issue.