Knob-Drilling Jig

How do you support an uneven piece on the drill press? Make something that’s the opposite shape, of course. After making 60 of these knobs, I realized that the directions didn’t include any [...]

Glue-Up Cauls

Here’s a surefire method to ensure flat glue-ups. Use cauls, top and bottom, made from Unistrut. This steel channel is used for light-duty structural support in electrical and plumbing [...]

Easy-Read Speed Squares

I really like bright-colored speed squares because they’re easy to locate on the job, but I find them difficult to read. To solve this problem, I spray-painted my speed squares black. After [...]

Bench Stop for Thin Stock

I use a hand plane to remove milling marks, even on pieces that are 1/8″ thick or less. To hold the work, I made a stop whose top is only 1/32″ thick. When I’m planing wood [...]

Improvised Offset Driver

Assembling furniture with dozens of Allen-head fasteners is no fun if all you have is a standard Allen key. Faced with one of these jobs, I sped up the process by using a mechanic’s socket [...]

Adjustable-Width File

Hacksaw blades ganged together make a really useful file, one that can be as wide or narrow as you wish. The blades may be full length or half-length. (Use a rotary tool to cut them in half). To [...]

Breezy Bandsawing

Breezy Bandsawing Reasoning that I’d only be cutting small stuff in my basement shop, I parked my bandsaw diagonally in a corner. Then I decided to make one of those arched-top garden arbors. My [...]

Finishing Stick

Finishing the plugs for covering screw holes is a pain. When you run a brush or rag over them after they’re installed, they’ll probably cause the finish to run or drip. Finishing them [...]

Perfectly Square Edges Using a Planer

I’ve had trouble making square and smooth edges on face frame parts, but this planer jig solved all my problems. It produces accurate and consistent results. For the jig’s base, cut T-slots in a [...]

Finishing Turntable

My finishing turntable is perfect for spraying large parts or projects. To make the device, I mounted five fixed 3-1/2” casters on a plywood panel. They’re equally spaced in a 16” diameter [...]

Tablesaw Finger Saver

Trimming small parts on a table saw using a miter gauge can be a little nerve wracking. In order to trim small parts safely, I mounted a handscrew to a piece of plywood. First I trimmed the [...]

Not Just An Old Drill

About 30 years ago, my girlfriend led me to a dark, cluttered basement workshop to meet a sweet, 70-ish gem of a man: her grandfather, Hayes. He was surrounded by a lifetime’s collection of [...]

Start typing and press Enter to search