How do you support an uneven piece on the drill press? Make something that’s the opposite shape, of course. After making 60 of these knobs, I realized that the directions didn’t include any [...]
Here’s a surefire method to ensure flat glue-ups. Use cauls, top and bottom, made from Unistrut. This steel channel is used for light-duty structural support in electrical and plumbing [...]
I really like bright-colored speed squares because they’re easy to locate on the job, but I find them difficult to read. To solve this problem, I spray-painted my speed squares black. After [...]
I use a hand plane to remove milling marks, even on pieces that are 1/8″ thick or less. To hold the work, I made a stop whose top is only 1/32″ thick. When I’m planing wood [...]
Assembling furniture with dozens of Allen-head fasteners is no fun if all you have is a standard Allen key. Faced with one of these jobs, I sped up the process by using a mechanic’s socket [...]
Hacksaw blades ganged together make a really useful file, one that can be as wide or narrow as you wish. The blades may be full length or half-length. (Use a rotary tool to cut them in half). To [...]
Breezy Bandsawing Reasoning that I’d only be cutting small stuff in my basement shop, I parked my bandsaw diagonally in a corner. Then I decided to make one of those arched-top garden arbors. My [...]
Finishing the plugs for covering screw holes is a pain. When you run a brush or rag over them after they’re installed, they’ll probably cause the finish to run or drip. Finishing them [...]
I’ve had trouble making square and smooth edges on face frame parts, but this planer jig solved all my problems. It produces accurate and consistent results. For the jig’s base, cut T-slots in a [...]
My finishing turntable is perfect for spraying large parts or projects. To make the device, I mounted five fixed 3-1/2” casters on a plywood panel. They’re equally spaced in a 16” diameter [...]
Trimming small parts on a table saw using a miter gauge can be a little nerve wracking. In order to trim small parts safely, I mounted a handscrew to a piece of plywood. First I trimmed the [...]
About 30 years ago, my girlfriend led me to a dark, cluttered basement workshop to meet a sweet, 70-ish gem of a man: her grandfather, Hayes. He was surrounded by a lifetime’s collection of [...]