Router Table Extension Rail

I made some half-overlay frame-and-panel doors recently, installing the panel a bit proud of the rails and stiles on the front, which recessed the panel on the back side. This isn’t an aesthetic [...]

Instant Rasp

I recently built a chest of drawers with sliding-dovetail joinery. During assembly, I found that the fit was just a little too snug. Rather than trying to realign my router jig, I looked around [...]

Knob-Drilling Jig

How do you support an uneven piece on the drill press? Make something that’s the opposite shape, of course. After making 60 of these knobs, I realized that the directions didn’t include any [...]

Glue-Up Cauls

Here’s a surefire method to ensure flat glue-ups. Use cauls, top and bottom, made from Unistrut. This steel channel is used for light-duty structural support in electrical and plumbing [...]

Edge-joining Thin Boards

Thin boards glued edge to edge have a tendency to spring out of place when pressure is applied to the bar clamps. A simple solution is to use short, notched clamping cauls at the ends of the [...]

Bench Stop for Thin Stock

I use a hand plane to remove milling marks, even on pieces that are 1/8″ thick or less. To hold the work, I made a stop whose top is only 1/32″ thick. When I’m planing wood [...]

Improvised Offset Driver

Assembling furniture with dozens of Allen-head fasteners is no fun if all you have is a standard Allen key. Faced with one of these jobs, I sped up the process by using a mechanic’s socket [...]

Adjustable-Width File

Hacksaw blades ganged together make a really useful file, one that can be as wide or narrow as you wish. The blades may be full length or half-length. (Use a rotary tool to cut them in half). To [...]

Finishing Stick

Finishing the plugs for covering screw holes is a pain. When you run a brush or rag over them after they’re installed, they’ll probably cause the finish to run or drip. Finishing them [...]

Perfectly Square Edges Using a Planer

I’ve had trouble making square and smooth edges on face frame parts, but this planer jig solved all my problems. It produces accurate and consistent results. For the jig’s base, cut T-slots in a [...]

Wood Glue Iron-on Veneer?

Ironing edge-banding that has hot-melt glue backing is familiar to most woodworkers. But what if you don’t have any on hand, or it’s not available in the species you’re using? I [...]

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