Tablesaw Assembly Clamp

My tablesaw’s top often does double duty as an assembly table. It’s a guaranteed-flat surface. When I glue or screw together a project, it won’t come out twisted. Sometimes I use the saw’s fence [...]

Kicker Chock Block

I love the convenience of mobile bases, but I hate it when they wobble on the floor even when they’re locked down. I got my chock block idea at the airport where the ground crews use something [...]

Router Table Extension Rail

I made some half-overlay frame-and-panel doors recently, installing the panel a bit proud of the rails and stiles on the front, which recessed the panel on the back side. This isn’t an aesthetic [...]

Instant Rasp

I recently built a chest of drawers with sliding-dovetail joinery. During assembly, I found that the fit was just a little too snug. Rather than trying to realign my router jig, I looked around [...]

Knob-Drilling Jig

How do you support an uneven piece on the drill press? Make something that’s the opposite shape, of course. After making 60 of these knobs, I realized that the directions didn’t include any [...]

Glue-Up Cauls

Here’s a surefire method to ensure flat glue-ups. Use cauls, top and bottom, made from Unistrut. This steel channel is used for light-duty structural support in electrical and plumbing [...]

Edge-joining Thin Boards

Thin boards glued edge to edge have a tendency to spring out of place when pressure is applied to the bar clamps. A simple solution is to use short, notched clamping cauls at the ends of the [...]

Easy-Read Speed Squares

I really like bright-colored speed squares because they’re easy to locate on the job, but I find them difficult to read. To solve this problem, I spray-painted my speed squares black. After [...]

Bench Stop for Thin Stock

I use a hand plane to remove milling marks, even on pieces that are 1/8″ thick or less. To hold the work, I made a stop whose top is only 1/32″ thick. When I’m planing wood [...]

Improvised Offset Driver

Assembling furniture with dozens of Allen-head fasteners is no fun if all you have is a standard Allen key. Faced with one of these jobs, I sped up the process by using a mechanic’s socket [...]

Adjustable-Width File

Hacksaw blades ganged together make a really useful file, one that can be as wide or narrow as you wish. The blades may be full length or half-length. (Use a rotary tool to cut them in half). To [...]

Finishing Stick

Finishing the plugs for covering screw holes is a pain. When you run a brush or rag over them after they’re installed, they’ll probably cause the finish to run or drip. Finishing them [...]

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